Tube Mill Made With Marvelous Roller Design

COPRA Rollscanner for Tube Mill Tubes & Pipes Accuracy

Roller King's tube mills make: stainless steel round pipes, square pipes, irregularly-shaped pipes, hexagonal pipes, octagonal pipes, pipe bending mold, pipe forming mold, common steel pipes, and various shapes of steel.

 Furniture and Hardware Company of Well Known brand Roll Forming Machine Purchasing and Plant Design in Taiwan 

Furniture and Hardware Company of Well Known brand is one of the leading manufacturers of thermoforming and packaging systems in Germany, and has purchased an innovative new fully automatic tube mill from Roller King Enterprise Co., Ltd., a Taiwan pipe and tube mill supplier with more than 17 years experience, named HD-F50 Tube Mill. Furniture and Hardware Company of Well Known brand has been successfully developing, manufacturing and selling furniture and cabinetry hardware including a wide range of hinges for glass and wood doors, drawers and runner systems for kitchen or office furniture, folding and sliding door mechanisms, connecting fittings and complete hardware systems. Because of the difficulty in finding qualified suppliers who can meet their strict standards, after much visitation and search, they eventually found Roller King for their tube mill design and manufacture.

HD-F50 Tube Mill

What are the tube mill requirements from Furniture and Hardware Company of Well Known brand?
• More than 30 rollers with various sizes
• Complex roll formed products
• 14 kg weight tolerance capability
• Accuracy reach 0.01mm
• Pull test more than 50,000 times
• 25-year usability guaranteed
• 9 times faster than usual production speed

How did Roller King fulfill Furniture and Hardware Company of Well Known brand's tube mill requirements?
• Germany COPRA Rollscanner & COPRA FTM Simulation for their roll design
• CNC Lathe- High speed computerized numerical control
• AC servo drive system
• Japanese MITUTOYO 3D test machine
• Japanese Machine center
• VMC-2090A Conquest series
• Hardness precision: 0.01mm
• AUTO CAD precision:0.001mm
• 24 hr maintenance
• Test report provided
• CE certification

Roller King fulfill requirements

Because of the importance of production accuracy, Roller King uses German made COPRA^® Rollscanner to design the roller with access to a number of optimization settings - concerning iteration, gap widths, angle adjustments and computing time. COPRA^® Rollscanner allows to define calibration method as well as forming strategies according to your requirements (e.g. one radius, two radii up to up to 4 radii method or more or oval shapes), which can be run automatically and its calculation of the roll forming steps is done according to predefined strategies and can be adapted to your requirements. COPRA^® Rollscanner is an automatically working optical inspection system for roll forming rolls, it is an automatically working roll inspection machine for quality control, reworking or archiving of existing roll sets. Once the design is done, 3D processing started to produce roller with the scanner to ensure every part of the roller is accurate. COPRA^® Rollscanner is capable of measuring the curves of roller, section dimension of structural steel and the accuracy reached 0.01mm.

Copra^® Rollscanner - the utmost precicsion measurement instrument from Germany


Roller is processed by CNC lathe


3D processing

 Assembled over a team of knowledgeable technicians for roll tube mill 

Sophisticated design plus experienced technicians' refine fabrication, CNC lathe, AC servo drive system and 3D processing - rollers are accurately produced. The rollers are tested regarding their hardness, tolerance, curve and size accuracy using MITUTOYO 3D test machine from Japan and finally, tube mill is assembled over a team of knowledgeable technicians.

Sheet metal forming processes are those in which force is applied to a piece of sheet metal to modify its geometry rather than remove any material. Typical roll formed parts include panels, tracks, shelving, etc. These parts are commonly used in industrial and commercial buildings for roofing, lighting, storage units, and HVAC applications. Only a sufficient combination of an elite design, knowledgeable technicians, solid equipment, software and test machines can ensure the accuracy of each production.

Roller King is dedicated to manufacturing tube mills with high qualities and for many years, they believe the only method to stay on top is to meet the challenges from their clients. In order to do so, their purchasing of COPRA^® Rollscanner, 3D test machine and numbers of high capacity CNC lathes assist them to reach the goals.

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